Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. Zf 5hp24 oem rebuilt, updated valve body revmax converters. This causes a range of problems with the transmissions shifting, from slipping and flaring into gear, to erratic. This is a quck time lapse video of me replacing the solenoids on my 2004 545i transmission valve. Replacing the drum without attending to the root cause will invariably see the drum break again. Zf5hp24a, zf5hp24 remanufactured valve body bmw007l. The valve body is secured by 22 screws 17 of m6 x 60 and 5 of m6 x 30, refer to illustration on next page. Zf 4hp22 transmission repair manual pdf epcatalogs. Chrysler a604 41te 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of automatic transmission service group. Buy bmw jaguar rover transgo transmission pressure regulator valve zf5hp24 5hp24pr. Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission gearbox factory workshop service repair manual pdf version this pdf service manual will show you every nut and bolt on your vehicle. Zf5hp24 parts not pictured, kits, manuals, etc click on a section to see a detailed view. Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission pdf manuals. We do not just go thru and replace what is bad on each specific valve body, instead, a standard protocol is followed that replaces all known failure prone.
Whether you need zf5hp24 wiring diagram information, zf5hp24 transmission rebuilders tips, zf5hp24 technical information, zf5hp24 diagnostics, zf5hp24 troubleshooting help, or just answers to your zf5hp24 transmission rebuilders question, the transmission rebuilders network is the place to go. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. Click on a part number to view part variations, pricing, and availability. Refer to figure 112 for channel plate screen location on the upper side. As the valve body is positioned in the transmission housing, ensure the selector valve is located in the selector pin and that the dowel is located correctly. Some bmw have e shift which does not incorporate a. Set contains special service instructions, installation instructions, service information for serve and repair zf gearbox 4hp22, 6hp26, 5hp19, 5hp24, 5hp30. Valve body hydraulic accumulator zf 4hp16 zf 5hp24 zf. Zf 5hp24a automatic transmission spare parts catalog. The entire disassembly and assembly procedure is described in chronological. Zf 5hp24 automatic transmission spare parts catalog. In the meantime, does anyone know for sure of anywhere here that has them, or indeed if you have. Manual for zf 5hp24a, zf 5hp24 provides user with precise information about repair and service of automatic transmissions zf, power takeoffs, retarders, suspensions for passenger cars and trucks and other production of the company.
Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. Transtec brand automotive replacement parts 32,086 views. Zf 5hp24 transmission repair manual pdf free online this manual covers the procedure for repairing the complete transmission. Zf 5hp18 transmission valve body overhaul diy part 1 at some point during the month of august the roadfly forums are going to become archive only. Click to see zf fivespeed 5hp24 automatic transmission spare parts catalog repair kits. In other instances, the valve body sections need to be pried apart, which often delaminates the gasket. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. The following pages provide information on the valve body breakdown including check ball function and valve function for this family of transmissions. Proprietary cleaning process removes all metal and clutch particles by using an automated valve body wash machine. This catalog is the proprietary property of transtar industries, inc. I rebuild 5hp24s just for fun and i have lots of spare parts lying around so let me know if i can help out at all.
Refer to figure 19 for the locations of the orifices, checkballs, screens, and the check valves and springs that are located in the channel plate. This manual contains detailed drawings and diagrams that help you to get a detailed description of all systems of transmission zf. Wear in the pressure regulator bore of the zf 5hp24 transmission can cause pressure spikes which result in input a clutch drum breakage. The selected item is out of stock, please select a different item or combination. Zf 6hp21 6hp28 rebuilt, updated transmission valve body. Zf 6hp19 6hp26 6hp32 functional descriptions automatictransmission pdf. You can either remove them one by one, or clear all filters using the button below.
Make sure you are using the latest design for your application. Refer to figure 108 for lower rear valve body exploded view and identification of valves. This bulletin outlines points to consider when removing and. This valve body housing will fit the following transmission part numbers. Zf5hp24 5speed automatic transmission b a transmissions.
Zf 5hp30 automatic transmission spare parts catalog. Refer to figures 109, 110, and 111 for valve body retainer locations in the various valve bodies. Zf5hp24 fluid drain and filter change discussion in technical archive started by saint. Details about zf 5hp18 5hp19 5hp30 5hp24 updated manual valve zf5hp18 zf5hp19 zf5hp24 zf5hp30. Refer to figure 112 for channel plate screen location on the upper. Zf 5hp24 lower valve body bare housings repair the cause, not just the symptom. To identify core as generation 1 versus generation 2, check for presence of 456 clutch boost valve in the control valve body assembly figures 1. There is no such thing as one size fits all when it comes to transmission parts like valve bodies, and dont let anyone tell you different.
Ive diagnosed a faulty pressure control valve on my gearbox. This is what makes a revmax zf 5hp24 valve body superior to the rest. Every level 10 valvebody is custom assembled just for your application. This means that the ability to write new posts and access various member features will go away. My other thread has the zf5hp24 repair manual pdf file, the spare. With hundreds of pages, it will show you how to distinguish any problem from an oil change to a transmission swap and how to fix it on yo. It has been reported, that resurfacing the valve body and chemically stripping the remaining gasket, has. Regarding the availability of the sonnax oversized valve kit 9740 and im assuming that youre referring to the main pressure regulator valve here i use jpat near bristol for my parts and i know that theyre a sonnax distributor. The zf5hp24 automatic transmission is a 5speed transmission that is found in bmws, land rovers, audis and jaguars. This repair manual provides instructions, installation instructions, maintenance manuals and other service information for transmission zf 4hp22. This workshop repair manual was issued by zf company for use by dealers and mechanics from repair centers. The problem is, ive looked all weekend and i cant find anywhere in the uk that sells the reaming kits and oversized valves. Level 10 audivw pts bulletproof valvebody 4hp19,5hp19,5hp24.
I will then slot the valve body into my current transmission which runs excellent by the way to ensure i did not screw up on the valve body so that, when installing the complete. Zf5hp18 088 i am rebuilding a spare 088 5hp18 transmission. Zf 5hp24 automatic transmission spare parts catalog table of contents 5hp24 transmission overview north american applications. Bimmerboard howtos e32 e34 e38 5hp30 valve body restoration by jeff chia april 2008 updated aug 2009 if this article has helped you. Zf 5hp24 transmission repair manual pdf online download.
Valve body hydraulic accumulator zf 4hp16 zf 5hp24 zf 6hp19 zf 6hp21 zf 6hp26 zf 6hp26a zf 6hp28 zf 6hp32 zf 5hp24a 95up. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. Revmax brings you the best zf 6hp21 6hp28 rebuilt, updated transmission valve body, high quality computer dyno tested valve body on the market. Each revmax valve body has a predetermined protocol that is followed for each valve body type. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. A check ball which had worn past its limit causes high pressure in the valve body which damages clutch and other components in the transmission or so i read toolsequipment required torx 27 bit. Refer to figure 106 for upper valve body exploded view and identification of. Zf 6hp19 6hp26 6hp32 functional descriptions automatic. This protocol insures that the customer gets the highest quality product each and every time. Every driver is different and uses there vehicle in a different way, some race, some tow, some cruise, some just like performance. Zf 5hp24 automatic transmission spare parts catalog 5hp24 technical information continued 5hp24 general transmission oil filling procedure continued continues from previous page oil emerges at oil temperature below 95. I sent a few enquiries off to various places this morning and i am waiting for replies. The repairing of this transmission is only allowed to persons with an specific training from zf getriebe gmbh. Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission gearbox factory workshop service repair manual pdf version this download.
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